READ ENTIRE LABEL BEFORE APPLYING
DESCRIPTION AND USES
RockSolid® Marble Additive should be combined with the RockSolid Universal Base Floor Coating and is designed to create the appearance of natural stone, slate or marble. When combined together this system provides excellent hardness, adhesion and durability on properly prepared concrete. It has excellent resistance to salt, oil, gasoline and other harsh chemicals.
RockSolid Marble is designed to be applied over concrete surfaces. It is suitable for use in garages, basements, workshops, laundry rooms, mud rooms and more.
PRODUCT FEATURES
- Low odor and can be applied indoors
- Patented Easy mix Burst Pouch (Two part Burst Pouch
- Technology U.S. Patent Number 8,381,903 B2)
- Formulated without the addition of VOC containing solvent
- Longer pot life than other 100% solids epoxies
- Has excellent self leveling properties
- 7 day recoat window without sanding (topcoat)
- Excellent durability in a single coat
- Drive on in 24 hours depending on temperature and humidity
SYSTEM REQUIREMENTS
- Universal Base (282841)
- RockSolid Marble Additives (2 per package)
- Marble Roller & Tray Kit (60080)
PRODUCT APPLICATION
READ ALL INSTRUCTIONS CAREFULLY BEFORE STARTING PROJECT
SURFACE PREPARATION
Moisture Testing - New concrete should be allowed to cure for 30 days before application of any coating. If there is any doubt about the dryness of the concrete, conduct a test by simply taping a piece of 4 mil plastic sheet 18x18” on the bare concrete for 24 hours. Be sure to tape all four sides. After 24 hours, check the concrete for signs of moisture. The concrete substrate will be darker if damp. If moisture is found, allow additional drying time (10-14 days) and repeat the test.
Testing for Sealer - Check for curing compounds or other types of sealers by pouring a small amount of water onto the concrete. If water soaks in, the surface is suitable for coating. If water beads up on the concrete, the surface is not porous and a test application is warranted to ensure proper adhesion will develop. Sanding or mechanical abrading may be required if proper adhesion does not develop.
Previously Coated Floors - Previously coated floors need to be in good condition with proper adhesion to the concrete substrate. Check the adhesion of the previous coating by cutting a small X in the coating using a sharp razor knife. Firmly apply a piece of 5” duct tape over the center of the X cut, and then pull off with a fast snap. If more than 10% of the taped area is removed, the original coating is not bonded well and needs to be removed chemically or mechanically with a grinder.
For clear topcoat applications over newly coated surfaces, the coating will need to be dry to allow foot traffic. Do not walk on the coating while it is still tacky. Apply no earlier than 8-10 hours after coating with RockSolid Floor Coating and within 7 days. Ensure the surface is clean and dry prior to application.
For best adhesion, scuff sand a previously painted or coated floor using 80 grit sandpaper and clean with solvent such as acetone. Or use Rust-Oleum Garage & Concrete Floor Primer (sold separately).
CONCRETE PREPARATION – For coating over bare concrete
Scrub heavily soiled areas with RockSolid Heavy Duty Degreaser or Rust-Oleum Cleaner & Degreaser (sold separately). Scrub thoroughly, then rinse. Repeat as needed.
Use the concrete etch (included in the Universal Base kit) per the instructions to provide the proper surface condition to ensure proper adhesion. Rinse the floor thoroughly and allow it to dry completely.
Wood Preparation – Using 80 grit sandpaper, sand the wood surface to remove mill glaze, sealers and/or varnishes. Vacuum and wipe clean with a dry rag and allow to dry completely before coating.
Tile Preparation – Using 60-80 grit sandpaper, completely deglaze the surface. Vacuum and clean the surface with a solvent. Allow to dry completely before coating.
MIXING
MIX ONLY ONE POUCH AT A TIME. Both components and the environment should be pre-conditioned to a minimum of 40ºF (4ºC) prior to use. Be sure the air and surface temperatures are at least 5º above the dew point.
Combine the two components by placing the pouch on the ground and rolling it from the part A side towards the part B side like a tube of toothpaste. This will create pressure in the part A side and force the middle seal to burst, allowing the two components to mix together. Thoroughly mix the materials by shaking the pouch back and forth and squeezing the edges and corners toward the center of the pouch. Mix for 2-3 minutes. Mix only one pouch at a time. The product is now activated and must be applied within 1 hour.
Once the material in thoroughly mixed, use scissors to cut a corner off the pouch. Pour half the material into on 5 quart mixing bucket (sold separately) and the remaining product into another 5 quart mixing bucket. Make sure each bucket contains the same amount of product in them. Add the RockSolid Marble Additive (5 fl. oz.) into one bucket and the other RockSolid Marble Additive (5 fl. oz.) into the other bucket.
Use a paint stick to scrape the sides of the additive container to remove the entire tint. Mix with a drill motor and mixing blade or stir stick for 1-2 minutes. Do not mix the two colors together.
APPLICATION
Apply only when air, material and floor temperatures are between 40-90°F (4-32°C). Optimal installation temperature is 55-90°F (13-32°C). Extreme cold application temperatures may slow the cure time. Do not apply in direct sunlight. Do not coat the floor if it is raining or if extremely damp conditions exist.
The concrete surface must be completely dry at the time of the application to achieve proper adhesion.
Pour the mixed material from each bucket into separate sides of the RockSolid Marble Tray (included). Add enough material to partially fill each chamber in the tray. Trim the edges using a good quality synthetic brush; blot along the edges with both colors. Use the RockSolid Marble Roller Cover (included) and 9” roller frame to apply the coating evenly with light pressure, to the floor in 3’ x 3’ sections in an “M” and “W” pattern. De-lint the roller cover prior to application.
Rotate 90 degrees and roll in the opposite direction using short 6” to12” strokes. Change the roller direction frequently for best results. Do not over-roll as this may cause the two colors to blend together. Always saturate the roller on the same side of the roller pan. Continue this process until the entire area has been coated, adding more material to the tray when necessary. Only one coat is necessary. Do not coat over control joints. Use a flexible control joint fill material if desired. Repeat the above steps for each additional kit.
COVERAGE RATE
Each Polycuramine pouch covers up to 200-250 square feet. Coverage may vary based on condition and porosity of the concrete.
DRY TIME
Temperature and humidity may affect drying time. Do not walk on the coating while it is still tacky. The surface should be ready for foot traffic in 8-10 hours and vehicle traffic in 24-36 hours, depending upon temperature and humidity.
CLEAN-UP
Clean tools and equipment with acetone. Allow unused product to harden in container and dispose according to local regulations.
LIMITATIONS
This product must be installed at the specified spread rates to perform as described. Do not apply in direct sunlight. Do not apply product when the substrate and ambient temperatures are steadily below 40°F (4°C).
SHELF LIFE AND STORAGE
Sixty (60) months in factory delivered unopened pouches. Keep away from extreme heat, cold and moisture. Maintain at a proper storage temperature of 45-90°F. Keep out of direct sunlight and away from fire hazards.